Engineering Solutions

Dedicated & Focused Approach to Engineering Solutions

We have extended our current product portfolio from vehicle interior and exterior refurbishment and components, to a new venture where we aim to provide a one stop shop for all Engineering Solutions.

We now specialise in Rail Vehicle Engineering, Corrosion Repairs, Vehicle Modifications in addition to all types of Vehicle & Component appearance Enhancements.

Our aim is to provide an Engineering Solution to all our customer’s requirements and expectations in a timely, and effective manner.


Our aim is to provide an overall service from initial inquiry to vehicle delivery with our own in-house Project Management and Professional Engineering capability.

We are aware of the current constraints of availability, capacity and reliability issues that train operating companies face due to the stringent timetable requirements.  Therefore, we are aiming to provide a mobile repair service to the rail industry throughout the United Kingdom and Europe.  We are aiming to build on our current 24-hour Response Unit to provide a remote repair service onsite at our customers depot where possible or for those larger more comprehensive damage repairs requiring specific expertise and repair techniques, these will be undertaken at our specialist repair facility in Derby.  Operating from our Millenium Site Services Head office in the Osmaston Industrial Estate Derby DE24 8HT.

Our extended service will enhance our customers experience and provide a dedicated and focused approach to any Engineering problems you may have.  Enabling ourselves to provide a professional and dynamic solution.


Andy Flint BA (Hons) & Richard Haigh CEng. MIMechE

Andy & Richard have been involved in numerous crash damage repairs since the first and original business was formed at BREL Derby in 1993,
Many Incidents are caused by extreme weather, human stupidity, floods, fires & suicides to name just a few.
All our Key staff & Professional Engineers have a wealth of knowledge & experience in Railway Engineering, Vehicle Building, Modifications & Crash Damage Repairs.

Individually and collectively with our strategic partners we have over 30 years’ experience & expertise in key aspects of vehicle repairs including, Project Management, Structural Engineering, Electrical Engineering, Mechanical & Technical Engineering, Railway Vehicle enhancements & painting processes.

We are experienced in dealing with all types of vehicle crash damage repairs, for example, low speed depot impacts, high speed incidents, road traffic and level crossing accidents etc including minor or major fire damage, floods and comprehensive vehicle engineering investigations, modifications and bodyshell analysis.

RFM - Lifted

Examples of Vehicle Repairs we have undertaken include.

  • Southall Class Mk 3s – FGW
  • Ladbrooke Grove Mk 3s – FGW
  • Hatfield – East Coast
  • Oxshott – Cement Mixer Fall – South West Trains
  • Voyager – Bombardier Transportation
  • Class 465 for Southeastern
  • Class 170 for East Anglia
  • Class 170 for Scotrail
  • Hitachi Javlin Class 395 – Southeastern
  • Class 158 & 159 – Transport for Wales – Northern – SWT
  • Siemens Transportation – class 350 & 450
  • Class 66 DRS
  • Class 800 Azuma – Technical Support


We have familiar and established working relationships with Insurance Loss  Adjusters.

Long standing relationships with existing OEM suppliers.

Third party scrutiny undertaken by a local Independent Approvals Body.

Geographically Central to the United Kingdom.

We are willing to work together with all parties to achieve a successful end result, which is a fully compliant vehicle and a repair acceptable to all parties.

Our guarantee is a quality product suitably repaired in accordance with Railway  Group Standards.

We offer a Dedicated Facility offering a Guaranteed Focus on the current Promised Project Deliverables.

We employ an “In house” Project Team capable of supporting all our assignment  requirements.

Site Facilities: Head Office – Factory – Workshops
Site Capacity: 4 Factories: 3 Vehicle Buildings, 1 Paint & Powder Coat & Preparation Blasting
Vehicle Workshops: 8 Vehicle Positions in 3 Factories – 40 Tonne Lifting Capacity.
Paint Process Factory: 13 Spray Booths and Ovens – Mobile Spray Booths – Zero Emissions Filter Systems.
Powder Coat Facility: 2 Powder Coat Plant & Ovens
Vehicle Access to Site Road Access via Heavy Haulage

The Service We offer is a DEDICATED UK “one stop shop

Millenium Site Services UK Limited Engineering Solutions Department

offers a Special Projects Division vowing “what we Promise we deliver”. By offering the only facility of its kind.  A DEDICATED UK “one stop shop” for Crash Damage, repairs, Engineering Solutions or any type of Specialist Project requirements.

Achieving world class status enables us to achieve our goal to endeavour that ………………… “What we promise we “DELIVER”

Bringing delivery of expectations and customer satisfaction to everything we do as a department.


We provide the following Vehicle Engineering Services

  • Vehicle Repairs & Refurbishment
  • Vehicle Re-Engineering Solutions.
  • Vehicle or Component Corrosion Repairs
  • Crash Damage Repairs.
  • Coded Welders working in accordance with BS – 15085.
  • Structural Repairs in accordance with Railway Group Standards.
  • Electrical Repairs in accordance with Railway Group Standards.
  • Vehicle modifications and enhancements. For example,
    • Wi-Fi installations
    • LED lighting installation upgrades
    • At seat power installation (USB)
    • Procurement and Kitting of component parts
  • Specialist facility for all types of Protype works working with third party Engineers if required.
  • Engineering Damage Reports & Support.

A few of our clients

Bombardier Logo
East midlands trains logo
GWR logo
Railcare logo
Rolls Royce Logo
Serco logo
west midlands metro logo

Meet the Team

View more of the team